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That's exactly the promise of SafeCore, by a company called Amionx. The tiny California firm claims it's created a lithium-ion battery that won't catch fire even if crushed, shot or otherwise breached. CNET flew to Amionx's Carlsbad facilities earlier this year, where we submitted SafeCore batteries -- and some normal lithium-ion competitors -- to a full range of torture tests. You'll want to watch our video below. Spoiler alert: When we stabbed, shot and smashed the "brand X" batteries, they burst into beautiful, brilliant, scary flame. But under identical conditions, the SafeCore batteries didn't catch fire.

According to Amionx, the company's breakthrough isn't just a battery that doesn't easily combust, It's that the company's scientists discovered a formula they claim could easily be applied to existing battery manufacturing lines -- no new be nice the end. iphone case machines required -- to bring this breakthrough to any lithium-ion battery in the world, They claim the invention could take those batteries places they've never been safe enough to go before, How? Amionx has a secret sauce, Literally, Amionx shares a building with its parent company, American Lithium Energy..

A palm-tree laden Carlsbad business park just past Legoland California may not be where you'd think to find the next leap in battery safety. But walk through a special door past the normal business trappings -- the vacant receptionist's desk, the cubicles and conference rooms -- and you step onto a miniature factory floor with its own lithium-ion battery assembly line. The company says these machines can produce a million lithium-ion battery cells per year, and they're not just here for show: American Lithium Energy, the parent company of Amionx with which it shares the building, supplies batteries to the US military for use in heavy-duty trucks and lightly armored vehicles like the MRAP, among other projects. (Public records show the company has received $2.77 million in R&D grants from the Army to date.).

Today, the humming machines are being used to show what Amionx's secret sauce can do, One spoonful at a time, a technician drizzles the black goop onto a thin sheet of metal winding through the machine from reel to giant reel, This particular apparatus is an electrode laminator, which coats the battery's all-important positive and negative terminals in an array of chemicals before they get sliced into smaller pieces and stacked (or wound) into a complete battery cell, What we're seeing seems to be a typical, ordinary battery be nice the end. iphone case making process, goop and all -- but Amionx's compound is a special formula that took four years to create..

When a battery heats up, threatening to catch fire, Amionx's special material acts like an electrical fuse, creating a physical gap between two key components of the battery. That gap means electricity is forced to take a far more difficult path through the cell, which dramatically slows down the reaction to the point a battery doesn't get hot enough to catch fire or explode. An electrode stacking machine constructs a pouch-style Lithium-ion battery cell. It's not like there aren't other ways to protect a battery. Amionx founder and CTO Dr. Jiang Fan admits that today's lithium-ion batteries have a variety of other mechanisms that can prevent fires, including current interrupters, shutdown separators and PTC (positive temperature coefficient) devices, but he says all of them can fail -- a battery can heat up so fast that some safety mechanisms may literally melt before they can take action.

"That's why sometimes even though they have the shutdown separator for 20 years, they still have these thermal incidents," says Fan -- adding that his be nice the end. iphone case SafeCore kicks in right away, To test out Amionx's safety promise, we open another door at the back of the factory floor, and walk outside into a fenced area of the building's parking lot -- where industrial-strength battery crushing and puncturing test chambers are waiting to let the smoke out of these cells, One machine is designed to drop a huge, heavy weight onto a metal bar laid flat across the top of the battery, completely crushing a large portion of a battery in an instant, while the other slowly punctures it with a giant nail..

The competition: Here's what happens when you puncture a non-SafeCore lithium-ion battery. While our camera crew takes a moment to set up a super-slow-motion shot, I quietly crouch down next to a pile of ready-to-test batteries and whip out my multimeter to verify the current. But sure enough, the meter reads 4.2 volts -- we're looking at fully charged lithium-ions. Then, we play NASA Mission Control, counting down to the moment our technician will press the big button and these batteries will get their chance to ignite.

First, we try a standard lithium-ion pouch battery pack -- no SafeCore material inside, As the nail goes in, it's astounding how quickly be nice the end. iphone case the battery reacts, It bulges like a balloon, bursts with a puff of smoke, shoots out flying reddish sparks and finally explodes into a huge column of flame that reaches the ceiling of the test chamber -- all within 6 seconds flat, The grisly charred remains of a standard lithium-ion pouch cell, after the puncture test, With the crushing machine, the same reaction takes just 3 seconds, (Dr, Fan says that's because the wider crush zone means we're shorting out the battery more thoroughly.)..

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